Aim for high quality at each step of the chain
Melons are available all year round thanks to the production in different countries. Among the largest producing and exporting countries are Spain, Mexico, Brazil and USA. Melons are harvested when mature, but not ripe. Ideally, the packhouse is just a short distance from the harvest fields. This minimizes the risk on damage during transport and facilitates early cooling in the packhouse. Soon after arrival at the packhouse, processes such as washing, grading and packing start. After pre-cooling, a proper loading in refrigerated trucks or reefers is important to maintain good temperature conditions during transport. It is of utmost importance to have a correct handling by all supply chain actors from the moment of harvest to deliver quality at moment of purchase and consumption by the end customer.
Steps in the melon chain
Harvest of melons. Photo by tchara/Shutterstock.com
HarvestThe postharvest chain starts with the harvest of the melons. Melons do not increase in sugar content after harvest. Because a high sugar content is an important quality characteristic of melons, the harvest should not take place too early. Melons for distant markets are usually harvested at a partially mature stage to minimise handling damage and reach the consumer in good condition. Shortly after harvesting, the transport to the packhouse should follow.
Measuring melon fruit temperature. Photo by WUR
Temperature managementIt is essential that melons, especially for overseas shipment, are cooled as soon as possible. Lowering the fruit temperature delayss ripening, minimizes fruit water loss and slows decay. However, melons are susceptible to chilling injury that would lead to damages and flavour loss. Therefore they should not be stored too cold. Storage in the packhouse and transport from the packhouse to final destination must be properly temperature-controlled.
Sorting and packing melons in the packhouse. Photo by WUR.
PackhouseIn general, it should be avoided to do more handling than strictly necessary, as this increases the risk of mechanical damage. However, packhouse activities consist of many necessary and important steps, such as sorting/grading. Failure to sort and discard immature, overripe, undersized, misshapen, bruised, or otherwise damaged produce creates problems in subsequent marketing. Grading helps the handlers to categorise the melons according to common parameters.
Boxes with melons ready for transport. Photo by WFBR.
TransportFor melons transported over long distances, transportation is a crucial part of the melons supply chain. Pre-cooling of melon is necessary before they enter the refrigerated truck or reefer. When melons are harvested at the recommended harvest stage for export and stored as recommended, a transport time of several weeks by reefer is possible but this is highly dependent on cultivar. Temperature monitoring during transport must take place.
Melons stored at a wholesaler. Photo by WFBR.
Importers and retailUpon arrival in an importing country, melons may be stored for an additional period at a wholesaler, depending on market demands. It is important to maintain quality in this so-called 'buffer period' in order to deliver a good quality to the supermarket. The fruit condition in the shop must be sufficient to ultimately arrive at the consumer's home in satisfactory condition.
The two broad categories of melon are muskmelons (C. Cucumis melo) and watermelons (C. Citrullus lanatus). Muskmelons have a thick skin and hollow fruit center containing loose seeds and fibers. Some of the most common varieties are Galia, Honeydew, Cantaloupe, Charentais and Piel de Sapo. One of the differences is the skin which can be smooth (like Honeydew), ribbed (like Cantaloupe) or netted (like Galia). The watermelons have (almost) uniform flesh without hollow fruit center. The seeds, if any, are embedded in the flesh.
Importance of optimal climate conditions in the chain
Temperature logging during transport. Photo by WUR.
Temperature managementIt is essential that melons, especially for overseas shipment, are cooled as soon as possible. Lowering the fruit temperature delays ripening, minimizes fruit water loss and slows decay. However, melons are susceptible to chilling injury that would lead to damages and flavour loss. Therefore they should not be stored too cold. Storage in the packhouse and transport from the packhouse to final destination must be properly temperature-controlled.
On top of a CA-room. Photo by WUR.
Controlled Atmosphere (CA)An optimal temperature is the first requirement to maintain good quality melons. In addition, the storage life can be extended by applying Controlled Atmosphere (CA) storage. The optimal CA conditions differs between varieties. Suboptimal O2 a CO2 conditions should lead to discoloration of flesh or skin and off-flavour. The ripening delay by CA is usually not enough to be economical in all situations.
Melons in modified atmosphere (MA) packaging. Photo by WUR.
Modified atmosphere (MA) packagingModified atmosphere (MA) packaging is available as bag in box. Packaging in special closed (polythene) bags will create a modified atmosphere (MA). This can only be a modified humidity, or a combination with changed O2 and CO2 conditions. A combination of good (pre-)cooling and increased CO2 percentage should inhibit mould growth. However, improper (pre-)cooling can have an adverse effect on the MA conditions.
Did you know that?
Consumer's wish for convenience is driving new demands for melonsThe trend in convenience for certain consumer groups is driving the purchase of freshly cut melons in packaging. In watermelons, the mini and seedless varieties also grow in demand because of their convenience.